Showing posts with label Carpentry. Show all posts
Showing posts with label Carpentry. Show all posts

8.15.2014

Removing Paint-covered Hinges

Norm Abram's Best Trick of the Trade

Q: We're planning to refinish the original cabinets in our 1930s kitchen, but the hinges are buried under layers and layers of paint. How do we remove the hinges without damaging them or the surrounding wood?

A: In order to take off the hinges, you'll have to back out the old straight-slot screws that hold them in place. That requires clearing the screws' paint-clogged slots. Given the age of your house, there are probably layers of lead paint on the hinges, so before you start, put on a respirator and lay down a wide piece of plastic sheeting under the work area to catch any paint chips.

8.14.2014

Removing a Section of Baseboard

Norm Abram's Best Tricks of the Trade III 
Q: I need to remove a section of baseboard to install a cabinet in my kitchen. Can I do that without prying off the entire board?

A: Sure, that's very doable. The key is to make a perfectly plumb cut so that the cabinet's side will butt tightly against the baseboard. All you need is a level, a handsaw, a sharp chisel or a utility knife, a nailset, and a hammer or a screwdriver.

Step 1: Use the level to mark a plumb line on the baseboard (a square is unreliable because you can never assume the floor is level). If there are any nails in the baseboard where the cut will be made, drive them all the way through with a nailset.

Nail or screw a 14 scrap block along the line on the side of the baseboard that will remain. This block serves as a guide to prevent the saw blade from wandering and to help you achieve a clean, straight cut. Tape a thin piece of cardboard to the floor to protect it from being hit by the saw.

Step 2:
Place the blade of a fine-tooth handsaw against the scrap and start the cut, going straight up and down. Once you get a kerf started, turn the blade very slightly so that the cut angles behind the block. This "back cut" helps you get a tight fit with the cabinet. As the saw sinks into the wood, tip it forward so that you don't gouge the wall. The kerf won't go all the way to the floor, so finish the cut with a chisel or a utility knife. Pry off the baseboard on the waste side of the cut, then remove the guide block and fill the holes left by the fasteners. Now the fun begins: installing your cabinet.



8.13.2014

Making Room for Outlets in Drywall

Norm Abram's Best Tricks of the Trade III 
Q: How do I cut the holes in drywall to fit around outlet boxes when the receptacles are already in?

A: Typically, drywall goes up after the boxes go in but before switches and receptacles get installed. But because your receptacles are already in place, the tricks I'd normally suggest for locating drywall cuts—like using lipstick to outline the box—won't work. You shouldn't have to remove them, though, if you follow these steps. Just be sure to cut the power before you start working.
Step 1: Start by hanging the first sheets at the top of the wall. Place a level against one side of the box, overlapping the bottom edge of the drywall. Plumb the level and mark the drywall on the side that's against the box, as shown. Do the same for the opposite side of the box.


 Step 2: Measure from the top and bottom of the receptacle to the bottom edge of the drywall. Pencil those dimensions on the upper sheet for the next step. Now prop the bottom sheet of drywall in position against the studs and under the bottom edge of the first sheet.

Step 3: Measure down from the joint and mark the location of both horizontal cuts. Then use your level as shown to mark the side cuts. Pull the drywall away so that you can safely cut out the hole with a keyhole saw. When you put the sheet back against the studs, the outlet box should slip neatly through the hole.





8.12.2014

Removing Tricky Hinge Screws

Norm Abram's Best Tricks of the Trade III 
Q: I'd like to remove a door, but three of the hinge screws simply spin in place when I try to unscrew them. Is there a trick to getting them out?

A: First, remove any screw that will come out the usual way. Then gently pry or pull on the hinge leaf to pull out the stripped screws a bit. Now when you push the hinge back into place, the heads of those stripped screws will stand out just enough for you to grab them with a pair of pliers, as shown. Pull each one out with a firm tug.

If the screws are still in good condition, with intact threads, remove any debris with a wire brush and reuse them.

If you plan to remount the door, you'll need to fill the stripped screw holes first. Whittle some small pieces of wood, put a dab of yellow carpenter's glue in the hole, and pack it full with the wood pieces. After the glue dries, trim off the excess bits of wood and you'll have solid material for the screw threads to bite into.

8.11.2014

Cutting Molding on a Miter Saw

Norm Abram's Best Tricks of the Trade III 
Q: When I cut molding returns on my miter saw, the blade usually sends the return piece flying and ruins it. Is there a way to avoid this without losing my fingers?

A: The safest way to keep those little rascals under control is with a plywood backer that closes up the gap in the fence.

Start with a strip of ¾-inch plywood long enough to cover the entire fence. Secure it with washers and pan-head screws at both ends of the fence. Then set the blade at 0 degrees and cut completely through the backer. This creates a kerf, a small gap the same thickness as the blade, which indicates exactly where to place the molding before you make your cut.

Then when you do, the backer prevents the return from flying through the gap. Just remember to remove both backer pieces before making angled cuts.

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